Manual Image Measuring Instrument

Product Features:

1.High precision and high strength machine:00 marble base / upright column / workable,high precision and good stability.

2.XYZ three axis imported precision V type guide rail / imported optic axis drive system.long service life.good stability.

3.High precision grating ruler 0.5um

4.WM continuous zoom optical lens,different frames,different magnification,without zoom correction.

5.HD Japanese SONY CCD camera,high quality measuring screen.

6.Auxiliary focusing measurement,optical measuring altitude and flatness.and can be equipped with the British RENISHAW contact probe.

7.Surface light,LED profile light,coaxial light.Choose match programmable three ring eight area light.

8.The laser pointer indicated the position of measuring,rapid positioning and convenient measurement.

9.Can match foot switch,easy to operate at any place.

 

Specification:

 

Model		DH-2010F	DH-3020F	DH-4030F	DH-5040F
Worktable	Metal table’s size(mm)	350*220	450*350	550*450	700*600
	Glass table’s size(mm)	230*130	330*230	430*330	530*430
	X/Y axis travel(mm)	200*100	300*200	400*300	500*400
	Z axis travel	Effective space is 245mm,focusing stroke is 200mm,and working distance is 95mm
	Drive type	X/Y axis rod drive,Z axis optical axis drive
Weight(kg)		170	260	300	500
Dimension(L)*(W)*(H)		500*700*1100	600*750*1100	700*900*1150	850*1050*1200
Measuring servo drive system		Optical scale resolution:X/Y/Z axis 0.0005mm(0.5um)
		Measuring accuracy:≤3um + L/200 repeatability accuracy:≤3um+L/200(L be regarded as measured length, units: mm)
		Versatile data processor can measures points,lines,loops,circles,angles.etc.
Image System (Standard Accessories)		Camera :SONY1 / 3" Color CCD Camera
		Lens magnification :0.7~4.5X       WD:95mm
		Can match 0.5x objective lens,total magnification:15-115x
		Can match 2x objective lens,total magnification:60-460x
LIght system		Surface light and projection light,cold light,long life,brightness adjustable,Surface light and transmission light are used LED,Power:220/110V(AC),50HZ 30W

Configuration list
Number	Item	Description	Technical specification
1	Machine body	Main host	Video measuring system
2		Structure	00 Level jinan marble
3		Ruler	XY axis 0.5um resolution
4		Guide	Cross guide
5		Rocker	XYZ 3axis rocker,bold,not easy to deform
6	Optical system	CCD	1/3” CCD colour industrial camera
7		Lens	Zoom lens
8		Magnification	Optical magnification 0.7-4.5X Video magnification 30-230x
9		Surface light	3 rings 8octants,LED cold lighting
10		Profile light	LED cold lighting
11	Software system	Measuring software	Independent made system
12	Electronic Control system	Hongtuo electronic Control system	Independent researching and developing  system
13	Accessories	Computer	Industrial computer or brand computer
14		Worktable	Specially made worktable
15		Certification	Qualified by HongTuo

Software introduction

3 d measurement software main functions are as follows:

1.Measuring elements

Can measure the 12 kinds of elements, such as point, line, circle, arc, ellipse, rectangle, trough, o-rings, distance, Angle and open cloud line, closed cloud line).

Features:

Measurement method variety (automatic discriminant, mining point measurement, comparison, tolerance contrast measurement. Preset element), can satisfy different customers' needs, greatly improve the ease of use and measuring precision.

There are many single point sampling method: the mouse point, cross line edge point, amplified by points.

Closed to measure the perimeter of the cloud line, area and center of gravity, the use of three interpolation algorithm, for the most accurate measuring method of cloud line.

Can undertake box to choose measurement more round, fast and accurate measurement of multiple round at a time.

The measured data can be saved as a DXF file, or. BMP images, and the user programme format.

2.The macro measurement function

 Macro measurement function is that will be some measure, command associated with a button. Click on the button that starts the macro measurement function, macro measurement function automatically completes the tectonic movement, decrease the times of user mouse operation and improve the work efficiency.

Note: macro measurement is different from the user program function, macro measure does not record source, coordinate position measurement condition, etc. Run the macro function, also do not move the workbench, polishing, etc. 16 software provides a set of macro measure function, the user can edit the macro measurement function button icon. Macro function interface is as follows:

 

3.Automatic capture measurement

 

Click, and then use the mouse to circle to the edge of the workpiece, can automatically find edgeline, circle or arc. The following figure, will automatically be framed round.

 

4.Element structure

 

Elements to construct powerful. MEGA structure provide 10 kinds of 2 d elements method ("translation ", "rotation" and "extraction", "combination", "parallel" and "vertical", "mirror", "symmetry", "intersection", "tangent") tectonic geometry elements. MEGA elements of 2 d structure makes it hard for users to easily cope with some measure of elements, so as to improve the work efficiency.

 

5.Autofocus function

 

Provides precise focus and fast focus, which can be used to measure height values by focusing, or to achieve current point coordinates by autofocus.

 

6.Auxiliary dimmer

 

That move light indicator, instructs the user when is the best time to light intensity, avoid the measurement error brought by the due to the lighting, improve the measuring accuracy and measuring efficiency.

 

7.Graphics function

 Have perfect image processing and display function (local amplification, scaling, translation, window display, full screen), makes the measurement more image, intuitive, easy to user operation. Rolling middle mouse button, zoom in on graphics, hold key notto put in the moving the mouse, the mobile graphics.

 

8.Tagging function

 

Can directly in the plot and the elements of the image graphics on the Angle,distance, distance of X direction and Y direction distance and radius of circle (arc),round (arc) diameter, arc length. The user be clear at a glance.

 

Image window and drawing window can synchronize display measurement elements and annotations. Images can be hidden window drawing graphics, can synchronize to delete, select image window and 2 d graphics window graphic elements. Below to indicate two round X direction and Y direction distance, and the radius of the circle.

 

9.Tolerance

 

Improve the dimensional tolerance of computing power. Can set the default tolerance zone.

Conform to the national standard of the form tolerance capacity, can calculate the shape tolerance, really straight degree, circle, arc roundness.

Position tolerance calculation contains position degree, parallel degree, vertical degree, slope and concentricity, degree of symmetry. Out-of-tolerance alarm automatically, and with red warning.

 

Round size tolerance input dialog is illustrated below.

 

10.DXF file import programming

After importing the DXF file, the software will prompt the user operation step by step, when establish the workpiece coordinate system, the DXF file user program to complete the import. The software will automatically generate value in the name of the element name. When running a user program, will produce DXF file and image texture contrast.

 

11.Reporting features

Measurement data can be exported to Excel, Word,AutoCAD, TXT.

When running the user program,can input data in rows or columns way to Excel.

Input to the report, they can choose whether to export the graphics and bitmap.

Picture below is the same workpiece measurement after five times, automatic export to Excel in the report.

 

 

12.Online SPC functions

MEGA 2 d provide independent, professional SPC software, for subsequent processing of measured data.

Software and SPC software seamless connection, measurement software after completion of measurement data imported into the SPC database automatically, without human input again, all the control limits set was done in measuring software, no need to set the SPC software, thus greatly improve the efficiency. SPC provides process and analysis with the control charts. Provide control charts are: average range control chart, the average standard deviation control charts, the median range control chart, individual values and moving average control chart, histogram, CPK graph,specification standard deviation control charts, the process standard deviation controlcharts, standard deviation comparison chart, process suggested analysis diagram, etc. To generate graphics can use eight decision rules for decision. Their charts and data can be printed and imported into Excel.

 

Chart to choose the chart type dialog box.

 

13. Help system

 

2 d provides a complete help system. Help users are not familiar with software, quickly master the use of the software.

 

 

 

Commitment of after service

 

(1)Debugging and training

Once the goods arrives in the fitting place,the Buyers should inform the Seller.We will arrive in the Buyer’s location to fit it before the agreed date.The Buyers should provide necessary assistance.

The fitting work should be finished within one day,including positioning the main body and its accessory,leveling the body,recovering three axis ,locating the CCD ,checking the connections and testing the function circuit.

The adjusting work is generally finished within one day,including precision correction.

 

Training：

Training place：The Buyers’ appointed position.

Quantity of trainee:after the fitting and acceptance of the goods ,the engineer from the Sellers train one or two of the Buyers(the trainee should have basic knowledge of measuring and computer).

Content of training:operate the machine and the measuring software till the trainee can master the basic skills by themselves.

 

(2)After service within guarantee

The guarantee period is defined as one year after the finish of fitting debugging and training.During this period,any malfunction of product or accessory(include body,electric body,electric controller,lens,CCD,software)will be repaired or replaced by the Sellers for free only under proper use.

During the guarantee,the software will be updated for free.

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Within the guarantee ,our company will claim charge of cost if malfunction or damage is caused by follows:

The product is not repaired and carried in the Sellers’s appointed station.

User’s improper operation.

Private refitting or dismantling.

Force majeure like earthquake,fire etc.

Accessory used in not appointed by HongTuo.