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Electric Plastic Melt Flow Index Tester / Extrusion Plastometer Melt Flow Indexer DH-EI-VP

Number:

DH-EI-VP


Details


Related Products

The melt flow rate meter is a special instrument for determining the melt flow rate of a thermoplastic under certain conditions. It refers to a molten material extruded from a die of a specified length and diameter under a certain temperature and load. Mass flow rate MFR or melt volume flow rate MVR, which can distinguish the viscous flow characteristics of thermoplastics in molten state; it is of great significance for the quality assurance of thermoplastics and chemical fiber raw materials, products, etc., especially in quality. Inspection and warehousing testing.

This series of melt indexer is specially designed for fast and accurate measurement. It has the characteristics of firm structure, easy operation, stable and reliable performance. It uses high-precision PID thermostat technology, high temperature control precision, nitriding of key parts, high strength and hardness. The thermal expansion deformation is small. DH-MI-BP,DH-MI-VP is a regular model, manual loading weight with automatic cutting function; DH-EI-BP,DH-EI-VP is the model with an electric loading weight with automatic cutting function.which means the weights is placed on the weight bracket in advance for electric loading and unloading, reducing manual operation. The DH-AI-VP is a fully automatic model with automatic loading weight and automatic cutting function, which automatically loads and unloads the corresponding weight according to the set mode.to further improve measurement efficiency.

Usage:
It is used to determine the melt mass rate flow rate MFR value or melt volume rate flow rate MVR value of various plastics and resin polymers in the viscous flow state. It is suitable for polycarbonate, polyarylsulfone,fluoroplastics and nylon which has higher melting temperature.It is also suitable for polyethylene (PE), polystyrene (PS), polypropylene (PP), ABS resin, polyoxymethylene (POM), and polycarbonate (PC) resins.which has lower melting temperatures
Remarks: Testing fluorine material is optional

Application industry:
Plastics industry; rubber industry; metrological quality inspection; colleges and universities; research institutes; commodity inspection and arbitration, technical supervision departments; petrochemicals; electrical appliances; composite materials;and other industries.

According to the standards:
The melt flow rate meter is suitable for the determination of the mass flow rate of thermoplastic melts specified in the national standard GB/T3682.1-2018 Determination of melt flow rate and melt volume flow rate of thermoplastics. It adopts the ISO 1133 regulations and meets the ASTM D1238 test standard. It complies with JB/T5456 "Melt Conditioner of Melt Flow Rate Meter" and JJG 878 - "Melt Flow Rate Meter" standard specification.

 

GB/T3682-The measurement of the mass flow rate for thermoplastic.

The basic element of the melt indexer is to meet the accuracy requirements and test methods specified in the international standards. The standards include those common in ISO 1133, GB/T3682, JIS K 7210, ASTM D1238 and PVC tests of ASTM D3364, plus provisions in specific standards.

Determination of melt index according to Method A; melt mass flow rate (MFR)
In this method, the extrudate is cut in a specified time and the mass of the cut extrudate is weighed on an analytical balance. The test result is the mass of extrusion per unit time, in g/10 min. The quality of the resulting MFR results is related to the cutting time and the accuracy of the stated mass. If the MFR index is low and a longer cutting time is required, we recommend using manual cutting.

Determination of melt index according to Method B; melt volume flow rate (MVR)
This method requires a melt indexer/extrusion plastometer equipped with a piston displacement sensor. The MVR results are obtained by measuring the volume of the extruded material per unit time in cm3/10 min. Calculated from the displacement of the piston in a certain period of time. The significant advantage of this method is the elimination of mechanical cutting. It has the features of simultaneous recording of piston displacement and test time while achieving high accuracy, even for short measurement times and small piston displacements. Depending on the material, accuracy requirements and MVR results, the same bucket can test up to 40 separate measurements. 

Determination of melt index according to Method C
A drum with a height of 8.00 mm and a nozzle with a diameter of 2.095 mm are commonly used. The MFR value measurement is better than the recommended 75 g/10 min in the standard, and the size of a "half height/half caliber" drum is 4.00/1.050 mm. This is specifically designed for ASTM D1238 Method C.

Melt Index Measurement in Method D - ASTM D1238: Multi-Step Measurement
For many polyolefins, different force values are typically used to measure the MVR and flow rate ratio (FRR). When using a simple melt indexer, multiple fillers need to be tested. The melt indexer is equipped with an automatic transformation weight unit that measures the results of individual fillers at different force values.

Main Features:

  • Easy to understand measurement steps
  • Stable and reliable, long life
  • PID temperature control, fast heating rate, high temperature accuracy
  • Better temperature stability and uniformity
  • After the filler, it can quickly restore the constant temperature state
  • Multilingual application,features for different country uses
  • With automatic cutting device, you can set the cutting time at will.
  • With a printer, the test results are automatically printed out.
  • RS232 interface, can directly connect to the computer to output data
  • After the measurement is completed, the measurement data can be automatically printed out.
  • The average number can be read automatically by the DE-120 densimeter (optional)

 

The Main Feature of DH-AI-VP

  • This model is a fully automatic model. The stepping motor drives the ball screw to rotate to achieve the purpose of automatically controlling the top loading weight to rise or fall.
  • Multi-stage (3 sections) temperature control mode, 3 sets of platinum resistance sensors, 3 heating sets for independent temperature control, high-precision intelligent PID control, and the temperature rise slope is the temperature rise rate adjustable;
  • Built-in temperature stability warning alarm, and increase the 240 second material preheating second countdown specified in GB/T3682. After the countdown is finished, a beep sounds, and the preheating time such as American standard ASTM D1238 can also be set;
  • Built-in test conditions for melt index of plastic materials, which are convenient for customers to use at any time, reduce the cumbersome workload, and store the last test conditions and results;
  • Using sensitive 7-inch touch screen controller, it can store and print the latest test conditions and data. The test print menu settings include test time (system default), operator, material name, test method, test condition (temperature, weight weight). , cutting time interval), test result data, test results artificially judge OK or NG;
  • Reserve RS232 interface or USB interface to connect to the computer, which can control the operation of the instrument and save the test data to the computer through the computer;
  • Support all international test standards and methods, including ISO 1133, ASTM D1238, GB/T3682 and other national standards or international standards organization standards.

 

Main Technical Parameter

  • Extrusion part

Output port diameter: Φ2.095±0.005 mm, discharge port length: 8.000±0.025 mm
(Optional: Φ1.050±0.005 mm, discharge port length: 4.000±0.025 mm)

Loading cylinder diameter: Φ9.550±0.007 mm, loading cylinder length: 152±0.100 mm

Piston head diameter: 9.475 ± 0.007 mm, piston head length: 6.350 ± 0.100 mm

  • Standard test load: a total of 8 full weights
  • Temperature range: regular room temperature - 400 ° C (500 ° C optional)
  • Constant temperature accuracy: ±0.5°C
  • Display resolution: 0.1 °C
  • Cutting method: optional manual or automatic cutting
  • Temperature recovery time: less than 4 minutes
  • Print: Micro printer automatic printout
  • Power supply voltage: AC220V / 50HZ or AC110 /600HZ; select different power supply voltages depending on the country of use
  • Testing fluorine material is optional

 

  • 1 set of weights, total 8 pieces 0.325kg (1# in the 1st class load), 1.2kg, 2.16kg, 3.8kg, 5.KG, 10.0kg, 12.5kg, 21.6kg
  • 1 weight pallet (in the 1st load)
  • 1 hopper
  • 1 die cleaning stick
  • 1 loading rod
  • 1 barrel cleaning rod (assembly)
  • 1 piston rod (in the 1st class load)
  • 1 die
  • 2 Gauze
  • 2 Printing paper
  • 1 power cord
  • 1 copy of the instructions
  • 1 certificate

 

Accessories

Specification

Brand

DahoMeter

Model

DH-MI-BP

DH-MI-VP

DH-EI-BP

   DH-EI-VP

DH-AI-VP

Weight loading method

Manual

Manual

electric

Electric

Automatic

Testing result

Mass

Mass and volume

Mass

Mass and volume

Mass and volume

MFR

MFR and MVR

MFR

MFR and MVR

MFR and MVR

Outlet diameter

Φ2.095±0.005mm,Outlet length:8.000±0.025mm

Loading cylinder diameter

Φ9.550±0.007mm,Loading cylinder length:152± 0.100mm

Piston head diameter

Φ9.475±0.007mm,Piston head length:6.350±0.100mm

Standard test load

A total of 8 full set of weights

Temperature control range

Room temperature~400℃(Optional~500℃)

Room temperature ~500℃

Temperature control resolution

0.1℃

0.1℃

0.1℃

Constant temperature accuracy

0.5℃

0.5℃

0.2℃

Displacement resolution

None

0.001mm

0.001mm

Temperature control 4h drift

No less than ±0.5℃

Cartridge temperature recovery time after feeding

≤4min

Clock range

0~6000s

Clock resolution

0.1-1s

Countdown time setting

Freely set

Automatic cutting device

Set the interval time (any adjustable from 2 to 2000s) ,automatically complete the cutting

Jog cutting device

Manual button electric cutting

Manual cutting device

Manually rotating the handle to cut

Weight load accuracy

≤±0.5%

Weight load range

325-21600g discontinuous, combined load can meet standard requirements

Measuring range

0.1~100g/10min

Power supply

AC220V / 50HZ or AC110V /60HZ; Choose different power supply voltages

Net weight

48KG

Gross weight

63KG

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